Water cycle management and waste water treatment Water treatment in the food processing industry

[Translate to Englisch:]

Bei der Verarbeitung von Lebensmitteln wie Obst, Gemüse oder Kartoffeln wird viel Wasser eingesetzt, das zum einen beim Waschen und zum anderen bei der Weiterverarbeitung benötigt wird. Abhängig davon fällt unterschiedlichstes Schmutzwasser an, das z. B. mit Pflanzenresten, Schalen- und Würzelstückchen, Erd- und Sandpartikel oder/sowie Stärke verunreinigt und verschlammt ist. Je nach Anwendungsfall wird das Schmutzwasser soweit gereinigt, dass es in die Umwelt bzw. Kanalisation zurückgeführt und/oder wieder im Wasch- bzw. Verarbeitungsprozess eingesetzt werden kann.

[Translate to Englisch:]

Die aufgeführten Faktoren zeigen wie individuell und komplex die Anforderungen an die Wasseraufbereitungstechnik für Lebensmittelwasser ist. Wir möchten mit Ihnen gemeinsam die optimale und wirtschaftliche Lösung für die Aufbereitung Ihres Schmutzwassers erarbeiten. Dabei greifen wir auf langjährige Erfahrung in der Reinigung von Wasser und Abwasser zurück und bieten mit unseren Technologien vielfältige Möglichkeiten von einzelnen Komponenten bis hin zu schlüsselfertigen Komplettanlagen.

Pilot plants of Leiblein

Our products are available to rent for pilot tests. Due to our extensive rental park, we can put together complete test systems individually for your task.

Versatile applications References

Treatment of effluent in a brewery
The project

In a brewery the effluent is treated by a company’s own treatment-system. Due to an increase in production, causing the amount of effluent to increase as well, it was necessary to upgrade the treatment plant. One decided not to extend the whole system, but to increase the efficiency of the treatment stage.

Functional description

For this purpose, a lamella separator has been installed subsequent to the pre-treatment / denitrification. The lamella separator separates the majority of the sludge-load and the water can be led back into the deni-tank.

Impressions
Treatment of effluent from vegetable production using a lamella separator
The project

For the production of canned vegetables the amount of effluent and soiling varies a lot throughout the season. The high fluctuations led, beside the high wastewater costs, to problems in the municipal biological-effluent-plant.

In order to limit the pollution loads and decrease the peak loads a pre-separation was to be installed.

Impressions
Chosen processes

1. Dewatering screw
2. Lamella separator
3. Biological treatment with sludge recirculation

With the dewatering screw coarse material (larger 1mm) gets exported and dewatered at the same time.

The lamella separator separates the finer dirt particles. The particles / sludge-flocs settle onto the lamellas, slide into the sludge funnel and get exported by a pump. The last purification step is a biological treatment process with aeration. The accruing sludge is led back into the lamella separator.

Technical Details
Clarifying area100 m2
Lamella spacing 40 mm
Housing / lamella materialcoated steel / polypropylene
Additional equipmentrabble rake, frost protection, mud cone
Performance characteristics
Vegetable output40.000 t/a (6 t/h)
Processing productscarrots, spinach, peas, beans, cauliflower, onions, Brussels sprout
Rate of the pre-treatment system75 m3/h
Max. influent concentration20,000-40,000 mg/l CSB
Required discharge concentrationmax. 2,000 mg/l CSB

Due to this process the required effluent values could be met reliably. As for example the for the production of carrots, the CSB-value was reduced from 16.000 to 1.300 mg/l. Leiblein GmbH delivered the lamella separator for the process.

Effluent treatment in a canteen kitchen
The project

During the production of high-quality delicatessen like: salads, steaks, shashlik, roast sausages as well as fine desserts, effluent of different compositions occurs from the band washing machine. The effluent has high COD/BOD values, which cause high effluent costs and can cause deposits in the canalisation.

The objective was to design a effluent-treatment-system which reduces the high contamination loads, works reliably, can be set up in a confined area and is still reasonably priced. Thanks to the many years of experience, Leiblein GmbH succeeded to meet all requirements in an outstanding manner.

Impressions
Functional description

The effluent from the band washing machine is collected in a pump receiver and pumped into a buffer tank. A compressed air diaphragm pump delivers the reactor vessel with a constant effluent flow of for example: 300l/h. Precipitant and flocculant is added creating an easily filterable flock. The processed water is filtered in an inclined filter. The sludge is stripped of and led into a container. The filtrate flows into the canalisation.

Lamella separator in the sugar industry
The project

Washing water from the sugar beet processing is loaded with soil and has to be treated. The standard method is to treat the water in a biogas reactor.

The company decided to use a Leiblein lamella separator for the recirculation of the sludge.

The lamella separator offers following advantages:

  • safe operation
  • small dimensions
  • no scraper needed

Functional description of the lamella separator:
The effluent from the biogas reactor flows, without the use of pumps, into the lamella separator system. Here, the effluent is led into the different lamella sections by a distribution system.

Impressions
Lamella clarifier saves costs in the potato processing (potato washing water)
The project

A potato peeling company was faced with problems with their wastewater, as high starch loads caused increasing disposal costs. Through a new process it is possible to separate the starch load cost-effective and to reduce the wastewater-costs significantly.

As the separation is carried out without adding any chemicals, the thickened starch-sludge can also be sold to the animal-feed industry.

Impressions
Functional description

At first coarse particles are removed by a coarse screen. The effluent is then led into a storage container from where a constant stream flows into the lamella separator. The particles are separated by inclined lamellar honeycomb filters. The particles accumulate to sludge in the sludge funnel at the bottom of the lamella separator. The sludge can easily be removed or pumped off.

The functionality was proven during long-term tests. In one test, the amount of settleable particles was even reduced from an average of 9,7 ml/l to 0,1 ml/l. In another test from 61,5 ml/l to 0,5 ml/l.

The concentration values of the sludge discharge to be reached were ca. 400-600 ml/l. Depending on the further use of the sludge, different processes for the after-treatment can be chosen.

Case example potato peeling factory:

In this case good separation results were reached with a clarifying area load of approx. 0,4 m/h.

Clarifying area lamella separator19 m2
Throughput8 m3/h
Settleable particles9,8 ml/l
Remaining settleable particles in the outlet< 0,1 ml/l

At a throughput of 8 m³/h and a clarifying area of 19 m² a clarifying area load of 0,42 m/h is reached. The amount of settleable particles in the outlet was around 400-600 ml/l.

Implementing
2000

Treatment of washing water and effluent Leiblein products for the food processing industry

Further information Downloads

pdf
pdf|lebensmittelindustrie-wasseraufbereitung.pdf
[Translate to Englisch:] Wasseraufbereitung in der Lebensmittelverarbeitung
531 KB
pdf
pdf|unternehmensbroschuere-leiblein.pdf
[Translate to Englisch:] Unternehmensbroschüre
358 KB